ShinEtsu MicroSi, Inc.

D2D

Leadership in research, development and manufacture of materials for the semiconductor industry.

PBN
 

PBN/PG Ceramic Heaters


PBN/PG heaters combine three layers of ultra high purity ceramics, PBN-PG-PBN to produce an advanced heating element system. Both PBN (Pyrolytic Boron Nitride) and PG (Pyrolytic Graphite) are manufactured by high temperature CVD. These high performance elements exhibit outstanding thermal properties including high thermal conductivity and anisotropy.



STRUCTURE AND MANUFACTURING PROCESS


The remarkable properties of PBN and PG have been combined by chemical vapor deposition as follows:




  PBN PG
Process CVD
(High Temperature)
(Reduced pressure)
BCl3+NH3?BN+3HCl
CVD
(High Temperature)
(Reduced pressure)
CH4+ ?C+2H2
Structure
  • Boron
  • Nitrogen

  • Carbon

PROPERTIES


Purity
(Total metal impurities)
< 1 ppm < 1 ppm
Maximum suggested use
temperature
3000°C 3600°C

Tensile strength at high temperature (“a” direction)


r.t. 410kg/cm2 1050kg/cm2
2000°C 1030kg/cm2 1400kg/cm2
Chemical inertness o o
Thermal shock resistance o o
Machinability o o
Outgassing Negligible Negligible

RESISTIVITY


“a” direction 1000°C 3X107Ωcm 4X10-6Ωcm
“c” direction 1000°C 3X109Ωcm 2X10-3Ωcm

PBN/PG Performance advantages


  • Operating temperature to = 1600°C.
  • High mechanical durability and dimensional stability.
  • Dimensionally compact. PBN layer provides electrical insulation.
  • Thermal gradients can be tailored to meet specific requirements.
  • Eliminate outgassing and contaminations.
  • High thermal shock resistance.
  • Chemically inert to almost all metals, liquids and gas.
  • Large variety of shapes available.

  Wafer Rectangle Rod/Tube Cup/Boat
Sizes (mm) Ø380 MAX
1.0~3.0
thickness
260 X260 MAX
1.0~3.0
thickness
260 X260 MAX
1.0~3.0
thickness
Ø300 MAX
200 height MAX
 

Applications
  • Semiconductor substrate heating (MBE, MOCVD, Sputtering, CVD)
  • Superconductor substrate heating
  • Sample heating during analysis
  • Sample for electron microscope heating
  • Melt heating
  • Source heating during metal evaporation

Custom PBN/PG Heater Design


Required minimum information is as follows:


  1. Shape…Size, structure of electrode.
  2. Temperature and thermal gradients of application.
  3. Atmosphere of application.
  4. Power source.

Technical data


(1) Heating data of Ø4” heater



(2) Thermal gradients of Ø10” heater




Crucibles & Other Products
PBN/PG Heaters

480.893.8898


10028 S. 51st Street,
Phoenix, AZ 85044